Custom Laser Cutting Services

TYMETAL’s fabrication solutions are capable of providing the results you need for your next project. Intricate designs, precision metalwork, and efficient performance are just a few of the many benefits you will have access to when working with our experienced team.

Our metal fabrication shop is equipped to handle your laser cutting needs, from single part custom jobs to high-volume production runs. Our team of engineers and skilled operators will work together with you to deliver the parts for your specific needs. TYMETAL’s laser cutting services always ensure consistent quality.

We strive for perfection, and will work with you to turn your special requests into routine tasks designed to meet your criteria, whatever those criteria may be.

Laser Cutting Machines

TYMETAL utilizes advanced Bystronic laser cutting systems to deliver precision, efficiency, and consistency across a wide range of fabrication projects. Our equipment is designed to handle everything, from intricate custom components to high-volume production runs with demanding specifications.

Our capabilities include the Bystronic BySprint Pro 4020 laser cutting system. With its 4400-watt CO₂ laser resonator, this system enables us to handle complex cutting requirements for aluminum, mild and stainless steels, among a host of additional materials (reach out to see if your project is a good fit!).

TYMETAL also operates a Bystronic ByCut 4020 laser cutting system, equipped with a powerful 10kW fiber laser source. This system is designed for high-speed, high-precision cutting and supports a wide range of materials and thicknesses, while maintaining consistent performance across a wide array of custom and production applications.

Both Bystronic laser cutting systems are capable of processing sheets up to 160 inches by 80 inches in size, and both systems feature dual shuttle tables for increased productivity.

Machine Specifications

Bystronic BySprint Pro 4020

CO₂ laser cutting system equipped with two shuttle tables, designed for reliable performance across a variety of both custom one-off and large-scale production fabrication projects alike.

Laser Source: ByLaser 4400W (4.4kW) CO₂ Laser Resonator

Sheet Size Capacity: Approximately 160 inches x 80 inches

Material Thickness Capabilities:

• Mild (Carbon) Steel – 3/4” (1” possible but cut quality is significantly degraded)
• Stainless Steel – 5/8”
• Aluminum – 3/8”
• Additional Materials Upon Request – Contact TYMETAL

Performance:

• Tolerance: Finished part tolerances as close as ±0.001” (dependent on material type and thickness, among other variables)
• Software: TYMETAL utilizes industry leading SigmaNest nesting software for efficient cutting and material utilization

Key Features:

• No minimum part size requirements
• Automated nozzle changer with centering capabilities
• Two shuttle tables for increased productivity
• Etching and center marking capabilities
• Reliable, consistent performance across a wide range of fabrication applications

Bystronic ByCut 4020

High-performance fiber laser cutting system equipped with two shuttle tables, designed for high-speed, high-precision cutting of a variety of materials.

Laser Source: IPG Photonics YLS-10000 (10kW) Ytterbium Fiber Laser

Sheet Size Capacity: Approximately 160 inches x 80 inches

Material Thickness Capabilities (varies by configuration and material):

• Mild (Carbon) Steel – 3/4” (up to approximately 1.18” with advanced options)
• Stainless Steel – 3/4” (up to approximately 1.18” with advanced options)
• Aluminum – 3/4” (up to approximately 1.18” with advanced options)
• Brass – up to approximately 0.59”
• Copper – up to approximately 0.47”

Performance:

• Max positioning speed (parallel axis X/Y): 4,724 inches per minute
• Max simultaneous positioning speed: 6,681 inches per minute
• Single axis positioning repeatability: ±0.001” (Finished part tolerances dependent on material type and thickness, among other variables)
• Table changeover time: 28 seconds

Key Features:

• High-speed fiber laser cutting source for increased throughput
• Automated nozzle changer with centering capabilities
• Two shuttle tables for increased productivity
• Etching and center marking capabilities
• Advanced motion control for precise cutting paths
• Ability to process heavier workpieces (up to 4,189 lbs per table)
• Optimized for complex geometries and high-volume production
• Integrated control system for efficient operation and workflow

Laser Cutting Materials

TYMETAL’s laser cutting capabilities provide you with precise detail. Laser beams resist wear and damage, making laser cutting an appropriate solution for use with a variety of materials. Additionally, our machine capabilities allow us to cut intricate designs that would be difficult to achieve with other methods. Reliable, fast performance and finished parts that feature precise edges with minimal need for secondary finishing are just a few key reasons to consider the laser cutting process for your project.

Whether you are looking for a full-scale production run of parts, or an intricate, small-run prototype, TYMETAL is here to help. Our custom laser cutting services extend to a variety of materials selected for their performance characteristics, including, but not limited to:

• Aluminum: flexible, lightweight, corrosion-resistant, and cost-effective
• Mild (Carbon) Steel: durable and well-suited for structural applications
• Stainless Steel: ideal for applications requiring strength, hardness, as well as corrosion resistance

Laser Cutting Applications

Our team provides comprehensive laser cutting services for high-volume production runs as well as small, custom jobs. We create precise and detailed metalwork with maximum efficiency using advanced manufacturing equipment and proven processes. Our engineering team works closely with customers to ensure consistent quality and reliable results.

At TYMETAL, we have the experience necessary to complete custom laser projects and create durable products for a wide range of industries with precise specification requirements. We provide laser cutting services for the following sectors, just to name a few:

• Industrial Cabinets and Enclosures
• Material Handling and Logistics
• Construction Equipment
• Energy and Environmental Solutions
• Manufacturing and Machinery
• Print Equipment and Web Handling

Advantages of Laser Cutting

Precise Detail

Laser beams are not susceptible to wear in the way many traditional machine tools are, helping to drive their precision and reliability. The power and control of modern laser systems allow for intricate designs and tight tolerances that would be difficult to achieve with traditional cutting methods.

Precise Edge

Traditional cutting methods can leave burrs or rough finishes that often require additional processing after the parts are cut. Laser cutting produces clean, accurate edges, reducing or even eliminating the need for secondary finishing, while improving overall efficiency.

Maximum Efficiency

Laser systems require minimal retooling or adjustment, allowing for efficient production whether creating a single prototype or completing a large production run. This consistency helps reduce downtime and improve turnaround times.

Enhanced Throughput

With high-speed fiber laser technology, TYMETAL can achieve faster cutting speeds across a range of materials and thicknesses. This allows for shorter lead times and increased production capacity while maintaining consistent quality.