CNC Machining

CNC Machining Services

CNC machining provides incredible results, with consistency, precision, and cost-effective waste minimization. The results are difficult, if not impossible, to duplicate using other methods. CNC machining is a good choice when superior part quality can’t be compromised.

TYMETAL Corp has a CNC machine shop in Upstate New York, and we are ready to meet your machining needs. Our expert team will work with you to choose the best path forward, as we have both cutting-edge CNC machining as well as manual machining capabilities.

TYMETAL’s broad spectrum of CNC machining capabilities allows us to handle parts of varying sizes. We can accommodate large parts on our 30-foot long FlexCNC GRD 30-06 and are capable of meeting tight tolerances on our Haas VF5-40 and DN Solutions Lynx 2100 LSYB.

Our CNC machine services provide industry leading capabilities to produce products for countless applications. We have a vast inventory of standard and customized tooling that allows us to machine a wide variety of materials. Materials we work with include — but are not limited to — carbon and stainless steels, aluminum, brass, and even many plastics and composites.

CNC Machines

TYMETAL has three CNC machines, providing even more versatility and enhancing our ability to tackle all your needs right in our CNC machine shop. We currently operate a FlexCNC GRD 30-06, a Haas VF5-40, and a DN Solutions Lynx 2100 LSYB. This lineup provides incomparable capabilities in all machining processes, including milling and turning.

Our CNC machine shop has no minimum size requirements. Additional details and specifications are as follows:

Travels

• FlexCNC GRD 30-06 
  • X-Axis:  360” 
  • Y-Axis:  72” 
  • Z-Axis:  21”  
• Haas VF-5/40 
  • X-Axis: 50” 
  • Y-Axis: 26” 
  • Z-Axis: 25” 
• DN Solutions Lynx 2100 LSYB 
  • X-Axis: 8.07” 
  • Y-Axis: 4.13” +-2.065” 
  • Z-Axis: 22” 
  • B-Axis: 22” 

Features:

• 2013 Haas VF-5/40 
  • CT40 Spindle Taper 
  • 15,000 RPM 30HP (22.4kW) Spindle 
  • 30 Station Carousel Style Tool Changer 
  • Ball Screw Driven X-Y-Z-Axis 
  • Rigid Tapping 
• 2017 FlexCNC GRD 30-06 
  • CT40 Spindle Taper 
  • 4,000 RPM 17.5HP (13.08kW) Spindle 
  • 14 Station Carousel Style Tool Changer 
  • Dual Rack and Pinion X-Axis Drive 
  • Oversize Ball Screw Y-Axis Drive 
  • Nitrogen-Assisted Lead Screw Z-Axis Drive 
  • High Pressure Through Spindle Coolant 
• 2023 DN Solutions Lynx 2100 LSYB 
  • A2-6 Spindle Nose 
  • 4,500 RPM 20HP (15kW) Spindle 
  • 12 Station BMT-45 Turret with Half-Index Capability 
  • Ball Screw Driven X-Y-Z-Axis 
  • Live Tooling 
  • Sub-Spindle 

Size Restrictions

• Haas VF-5/40 
  • 50” Maximum Length (Single Setup) 
  • 26” Maximum Width 
  • 24” Maximum Height (Depends on Part Geometry/Required Tooling) 
• FlexCNC GRD 30-06 
  • 360” Maximum Length (Single Setup) 
  • 72” Maximum Width 
  • 23” Maximum Height (Depends on Part Geometry/Required Tooling) 
• DN Solutions Lynx 2100 LSYB 
  • 20” Maximum Length 
  • 11.8” Maximum Diameter (Depends on Part Geometry/Required Tooling)

Tolerance

• Haas VF-5/40 
  • +-0.0002” 
• FlexCNC GRD 30-06 
  • +-0.001” 
• DN Solutions Lynx 2100 LSYB 
  • +-0.0002” 

Drive

• Haas VF-5/40 
  • 30HP Spindle Motor 
  • 15,000 RPM Spindle Motor 
  • Ball Screw Driven X-Y-Z-Axis 
• FlexCNC GRD 30-06 
  • 17.5HP Spindle Motor 
  • 4,000 RPM Spindle Motor 
  • Dual Rack and Pinion Driven X-Axis 
  • Oversize Ball Screw Driven Y-Axis 
  • Nitrogen-Assisted Lead Screw Driven Z-Axis 
• DN Solutions Lynx 2100 LSYB 
  • 20HP Spindle Motor 
  • 4,500 RPM Spindle Motor 
  • Ball Screw Driven X-Y-Z-Axis

Tool Capacity

• Haas VF-5/40 
  • 30 Station Carousel Type 
• FlexCNC GRD 30-06 
  • 14 Station Carousel Type 
• DN Solutions Lynx 2100 LSYB 
  • 12 Station BMT-45 Turret with Half-Index Capability 

Software

• World-class CAD and CAM software  
• Capable of handling the most challenging machining designs 
• Software allows for the development of 3D molds and dyes 

Other Notable Features and Benefits

• Wireless probing for more accurate parts (Haas/FlexCNC) 
• Programmable coolant movement to improve surface finish (Haas) 
• Rigid tapping for shorter machine time and better finished quality (Haas) 
• Engraving capabilities for customization of various materials 

CNC Machining Materials

CNC machining is one of the most versatile forms of material processing, producing countless projects with precision and consistency. It is used on various materials, including steel alloys and exotic metals, as well as many plastics and composites.

CNC machines provide particular benefits when used on the following projects:

• Parts with 3D Features: These parts can’t be cut with other methods, such as laser or waterjet.
• Aluminum and brass: CNC machines offer effective ways to cut non-ferrous metals. These machines reduce preparation, attention, and post processing that is often required when dealing with these materials.
• Prototyping: When you need a flawless model or prototype, consider CNC machinery. We can engineer and reverse engineer the components you need without requiring additional software.

CNC Machining Applications

CNC machining has played a significant role in improving accuracy and precision in the manufacturing process. Applications for this fabrication process are diverse, with successful use in critical sectors like aerospace, automotive, defense, and more.

TYMETAL has provided CNC machining services for various industries. Some of the sectors we serve include:

• Military Bases
• Government Installations
• Automotive Industry
• Industrial Organizations
• Manufacturing Companies

Advantages of CNC Machining

CNC machining will play a key role in driving Industry 4.0 forward with its incredible efficiency, speed, and performance. CNC machining produces precision components, supporting innovation with its ability to reproduce complex designs while maintaining incredible accuracy and producing minimal waste. 

TYMETAL’s CNC machines allow you to reach new manufacturing heights using top of the line computer aided manufacturing (CAM) software. The advantages of this fabrication solution are vast, helping to drive innovation forward and making smart use of materials.  

When you choose CNC machinery for your project, you will optimize the following elements of your manufacturing process: 

Increased Accuracy

CNC machines have increased accuracy compared to alternative processes and can produce precise and repeatable results piece after piece. This boosted accuracy translates to more affordable prices and less waste during the process. In turn, it helps keep your projects running smoothly on all fronts.

Increased Production Speed

With computer aided manufacturing (CAM) software, we are able to produce high-quality components and parts faster than ever before. The automated nature of current CAM software enhances production without compromising the consistent, high-quality work and results you can rely on.

Cost-Efficiency

CNC machines require fewer operators, make fewer errors and can create more pieces in less time — with less waste and excellent scalability. These characteristics lead to savings from the beginning of the process and continue to save you money compared to competing machining processes.